Model Number

JLK630-1+6

1、 GENERAL DESCRIPTION
This machine is suitable for producing 1+6 steel, compact, bare Al/Cu wire, and ACSR, aluminum alloy wire.

2、 TECHNICAL PARAMETER

2.1 Stranding single wire diameter CU 1.3－ 3.5mm
AL 1.5－5.0mm
Steel 1.3－?.5mm
Insulated wire 1.5－5.0mm
2.2 Max stranding out diameter 15mm

2.3 Max Speed of frame carriage 501 r/min
2.4 Stranding pitch 36?74mm
2.5 Haul-off linear speed 18~137m/min

2.6 Power of main motor 45 KW DC

2.7 Haul-off capstan size 1500mm
2.8 Center pay-off reel type PND630

2.9 Take-up reel PN800~PN1600

2.10 Height of center line of the equipment 745MM


3、 MACHINE COMPONENTS

3.1 630 stationary pay-off device 1set
3.2 1600 Column Type pay-off 1 set
3.3 Frame carriage for 6 bobbins 1set
3.4 ＃ type guiding stand 1set
3.5 Close-die stand 1set
3.6 Mechanical meter counter 1set
3.7 Main gear-box and 36 variable steps drive gear box. 1set
3.8 1500 dual haul-off device 1set
3.9 1600 take-up & transverse device 1 set
3.10 Mechanical transmission system 1 set
3.11 Electric control system 1 set
4、 CONSTRUCTION OF MAIN COMPONENTS


4.1 630 and 1600 pay-off
4.1.1 Pay-off is adopted end cone-spindle design to ensure height adjustable mechanical,
4.1.2 Mechanical friction is used for pay-off tension control; the tension value can be adjusted.
4.1.3 Applicable bobbin type : PND630 (630) PND800-1600(1600)
4.2 Frame carriage for 6 bobbins
4.2.1 Max cage speed 501r/min
4.2.2 Standing pitch 36-274mm
4.2.3 End cone-spindle structure, bobbin clamped mechanically and automatically, loading and unloading by hand
4.2.4 Pay off tension is controlled by mechanical friction
4.2.5 The two ends of the cage are supported by the shaft, and the middle is supported by a big assistant shaft, the wires travel outside, which is easy for piercing.
4.2.6 Brake by pneumatic device
4.2.7 Pushing and pulling door safe guard cover
4.2.8 There is wire breaking protection device at the wire distribution board of the stranding pipe
4.2.9 Thread die material is tungsten steel and the threading hole diameter is 7mm

4.3 Meter counter

4.3.1 The meter counter adopts lever-roller contacting type and digital display. The meter counter is accurate and reliable. It also has presetting function and coefficient correcting function.

4.3.2 Counting accuracy ≤4?

4.3.3 Max counting length 9999m
4.3.4 Counting wheel circumference 500mm
4.4 Ø1500 dual wheel capstan
4.4.1 Diameter of capstan wheel 1500mm
4.4.2 Line speed 18-177m/min
4.4.3 Speed grade 36
4.4.4 Double wheels with the grooved distribution wheel mounted tilt to avoid the scrap of the cable.


4.5 2000 rail type take-up and traverse stand
4.5.1 Applicable bobbin size: PN1200-PN2000
4.5.2 Max traverse pitch 20mm
4.5.3 Max take up speed 137m/min
4.5.4 Take up motor(torque motor) 4kg.m
4.5.5 End cone-spindle structure, bobbin clamped, lifted and loosen by electric motor
4.5.6 Torque motor for take up, the tension can be adjusted freely
4.5.7 Screw rod traverse, the traverse speed catches up with the take up, the traverse pitch with stepless speed variation

4.6 Mechanical transmission system
4.6.1 Main motor 45KW (DC)
4.6.2 It includes transmission system, transmission shaft, coupling and safeguard cover

4.6.3 Total capacity 53KVA

4.7 Tangential taping unit(double head)
4.7.1 Tape size: Dia?ore?idth 500Φ80（15～80）mm
4.7.2 No. of tape 2 head
4.7.3 Max. rev of taping head 500r/min

4.7.4 Taping pitch 13～125mm

4.7.5 Taping tension 2.5～15daN
4.7.6 Tape material includes polyester, non-textile cloth, glass cloth, semi-conductor cloth, copper tape.

4.7.7 Half-tangent type, Linked with main transmission shaft, left & right rotation and stop.
4.7.8 Taping tension is controlled by mechanical friction with feedback to keep stable form full to low pad
4.7.9 With pneumatic brake.

4.7.10 With tape-breaking stop.


5、 ELECTRICAL CONTROL SYSTEM
5.1 The power of the machine: 3-phase and 5-wire standard, 380V (±10%), 50 HZ.
single phase control voltage 220V.

5.2 DC transmission: Euro 590series DC driven equipment. regulator equipment
5.3 The machine is controlled by PLC and operated on touch screen(10.3＂Siemens).

6、 SUPPLIED THE FOLLOWING WITH THE MACHINE
6.1 Machine layout, foundation drawing

6.2 Electricity, piping drawings
6.3 Operation manuals
6.4 Transmission system drawing.
7、 OTHER
7.1 the operation direction of the machine: left hand


7.2 Machine color: according to the color plate offered by customers.

7.3 The drawings of the bobbin will be provided by the buyer